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Week 3 Tutorial - Dynamic Force Analysis

Question 1

The figure shows a four-bar linkage and the external forces and torques exerted on or by the linkage in static equilibrium. Sketch the free-body diagram of each moving link. Do not attempt to show the magnitudes of the forces, except roughly, but do sketch them in their proper locations and approximate orientations.

Answer

Solution


Question 2

Determine the force required by the hydraulic cylinder to maintain the position of the bucket.

Answer

Solution

Step 1

Draw a schematic diagram and choose a coordinate system.

Step 2

Write out the equilibrium equations, taking moments about point O.

\[\sum \mathbf{M}_O = \mathbf{R}_{AO} \times \mathbf{F}_l + \mathbf{R}_{BO} \times \mathbf{F}_c = \mathbf{0}\]

Resolve each force into the component perpendicular to its moment arm:

\[\begin{align*} F_{l,\perp} &= F_l \sin(\theta_1) \\ F_{c,\perp} &= F_c \sin(\theta_2) \end{align*}\]

Substitute the resolved force components into the moment equation:

\[\begin{align*} \sum M_O &= R_{AO} F_{l,\perp} - R_{BO} F_{c,\perp} = 0 \\ &= R_{AO} F_l \sin(\theta_1) - R_{BO} F_c \sin(\theta_2) = 0 \end{align*}\]

Use millimetres consistently and define the triangle side lengths as

\[a=BC=2000\ \mathrm{mm}, \qquad b=BO=2400\ \mathrm{mm}, \qquad c=CO.\]

First calculate $c$:

\[\begin{align*} c &= \sqrt{(1200\ \mathrm{mm})^2 + (900\ \mathrm{mm})^2} \\ c &= 1500\ \mathrm{mm} \\ \end{align*}\]

Then calculate $\beta$:

\[\begin{align*} \cos{\beta} &= \frac{c^2 + b^2 - a^2}{2bc} \\ \beta &= 56.16^\circ \\[2em] \end{align*}\]

Then calculate $\alpha$:

\[\begin{align*} \cos{\alpha} &= \frac{a^2 + b^2 - c^2}{2ab} \\ \alpha &= 38.53^\circ \\[2em] \end{align*}\]

Then calculate $\gamma$:

\[\begin{align*} \tan \gamma &= \left(\frac{1200}{900}\right) \\ \gamma &= 53.13^\circ \\[2em] \end{align*}\]

Finally, calculate $\theta_1$ and $\theta_2$. The angles shown in the diagram may be used for the moment magnitudes because supplementary angles have the same sine.

\[\begin{align*} \theta_1 &= 180^\circ - (\beta + \gamma) \\ &= 70.71^\circ \\[1em] \theta_2 &= 180^\circ - \alpha \\ &= 141.47^\circ \\ \end{align*}\]

Step 3

Calculate $F_c$.

\(\begin{align*} F_c &= \frac{R_{AO} F_l \sin(\theta_1)}{R_{BO} \sin(\theta_2)} \\[1em] F_c &= 3788.20 N \end{align*}\)


Question 3

The uniform link shown rotates about the fixed pin at $O_2$. Determine the pin-reaction force $\mathbf{F}_{12}$ and the actuator torque $T_{12}$ required to produce the specified motion. Express the Newton-Euler equations in matrix form and then solve them.

Quantity Given information
Motion Pure rotation about the fixed pin at $O_2$
Link angle $\theta_2=30^\circ$ counter-clockwise from the positive $x$-axis
Angular velocity $\omega_2=4\ \mathrm{rad/s}$ counter-clockwise
Angular acceleration $\alpha_2=2\ \mathrm{rad/s^2}$ counter-clockwise
Link length $L=1.0\ \mathrm{m}$
Link mass $m_2=2.0\ \mathrm{kg}$
Mass moment of inertia $I_{G2}=m_2L^2/12$
Applied force at $P$ $\mathbf{F}_P=100\hat{\mathbf{i}}\ \mathrm{N}$
Link weight Ignore

Single rotating link with applied force, ground reaction, and actuator torque

The diagram is schematic; use the dimensions given in the table above.

Answer

Solution

Step 1: Calculate the mass-centre acceleration

The mass centre is halfway along the uniform link:

\[\mathbf{R}_{G_2O_2} =\frac{L}{2} \left( \cos\theta_2\,\hat{\mathbf{i}} +\sin\theta_2\,\hat{\mathbf{j}} \right).\]

At $\theta_2=30^\circ$,

\[\mathbf{R}_{G_2O_2} =0.4330\hat{\mathbf{i}} +0.2500\hat{\mathbf{j}}\ \mathrm{m}.\]

For rotation about the fixed point $O_2$,

\[\mathbf{a}_{G_2} =\boldsymbol{\alpha}_2\times\mathbf{R}_{G_2O_2} -\omega_2^2\mathbf{R}_{G_2O_2}.\]

Therefore,

\[\mathbf{a}_{G_2} =-7.428\hat{\mathbf{i}} -3.134\hat{\mathbf{j}}\ \mathrm{m/s^2}.\]

The mass moment of inertia is

\[I_{G2} =\frac{m_2L^2}{12} =0.1667\ \mathrm{kg\,m^2}.\]

Step 2: Define the moment-arm vectors

The vectors from $G_2$ to the pin at $O_2$ and to the applied force at $P$ are

\[\mathbf{R}_{12} =-0.4330\hat{\mathbf{i}} -0.2500\hat{\mathbf{j}}\ \mathrm{m},\] \[\mathbf{R}_{P} =0.4330\hat{\mathbf{i}} +0.2500\hat{\mathbf{j}}\ \mathrm{m}.\]

Step 3: Write the Newton-Euler equations

The force balance in the $x$-direction is

\[F_{12x}+F_{Px}=m_2a_{G_2x}.\]

The force balance in the $y$-direction is

\[F_{12y}+F_{Py}=m_2a_{G_2y}.\]

Taking moments about $G_2$ gives

\[T_{12} +\left(R_{12x}F_{12y}-R_{12y}F_{12x}\right) +\left(R_{Px}F_{Py}-R_{Py}F_{Px}\right) =I_{G2}\alpha_2.\]

Step 4: Assemble the simultaneous system

Using

\[[B]= \begin{bmatrix} F_{12x}&F_{12y}&T_{12} \end{bmatrix}^{T},\]

the equations become

\[\begin{bmatrix} 1&0&0\\ 0&1&0\\ -R_{12y}&R_{12x}&1 \end{bmatrix} \begin{bmatrix} F_{12x}\\ F_{12y}\\ T_{12} \end{bmatrix} = \begin{bmatrix} m_2a_{G_2x}-F_{Px}\\ m_2a_{G_2y}-F_{Py}\\ I_{G2}\alpha_2-\left(R_{Px}F_{Py}-R_{Py}F_{Px}\right) \end{bmatrix}.\]

After substituting the known values,

\[\begin{bmatrix} 1&0&0\\ 0&1&0\\ 0.2500&-0.4330&1 \end{bmatrix} \begin{bmatrix} F_{12x}\\ F_{12y}\\ T_{12} \end{bmatrix} = \begin{bmatrix} -114.856\\ -6.268\\ 25.333 \end{bmatrix}.\]

Step 5: Solve for the reaction force and actuator torque

The solution is

\[F_{12x}=-114.86\ \mathrm{N},\] \[F_{12y}=-6.27\ \mathrm{N},\]

and

\[T_{12}=51.33\ \mathrm{N\,m}.\]

Therefore,

\[\mathbf{F}_{12} =-114.86\hat{\mathbf{i}} -6.27\hat{\mathbf{j}}\ \mathrm{N},\]

with an actuator torque of $51.33\ \mathrm{N\,m}$ counter-clockwise.


Question 4

Determine the torque $T_{12}$ applied to crank 2 to maintain the crank-slider linkage in static equilibrium.

Quantity Given information
Applied force magnitude $P=0.9\ \mathrm{kN}$
Applied force direction Horizontally to the left
Crank length $R_{AO2}=75\ \mathrm{mm}$
Connecting-link length $R_{BA}=350\ \mathrm{mm}$
Crank angle $105^\circ$ counter-clockwise from the positive $x$-axis
Analysis condition Static equilibrium

Four-bar crank-slider linkage used in Lecture 3

Answer

Solution

Step 1

Calculate $\phi$ using the sine law.

\[\begin{align*} &\frac{R_{AO2}}{\sin \phi} = \frac{R_{BA}}{\sin 105^\circ} \\[1em] &\phi = \sin^{-1} \left(\frac{R_{AO2}}{R_{BA}} \sin 105^\circ\right) \\[1em] &\phi =11.95^\circ \end{align*}\]

Step 2

Draw a free body diagram.

To calculate the torque $T_{12}$, we need to determine $\mathbf{F}_{32}$ and $\mathbf{R}_{AO_2}$. First, use the equilibrium of link 4 to calculate the magnitudes of $F_{34}$ and $F_{14}$.

\[\begin{align*} &F_{34} \cos \phi - P = 0\\ &F_{34} = 919.92\ \mathrm{N} \approx 920\ \mathrm{N} \\[1em] &F_{14} - F_{34} \sin \phi = 0\\ &F_{14} = 190.41\ \mathrm{N} \end{align*}\]

Because link 3 is a two-force member, $\mathbf{F}_{32}$ is equal in magnitude and opposite in direction to $\mathbf{F}_{34}$:

\[\begin{align*} \mathbf{F}_{32} &= -\mathbf{F}_{34} = F_{34}(-\cos\phi\,\hat{\mathbf{i}}+\sin\phi\,\hat{\mathbf{j}})\\ &=919.92(-\cos 11.95^\circ\,\hat{\mathbf{i}} +\sin 11.95^\circ\,\hat{\mathbf{j}})\ \mathrm{N}. \end{align*}\]

Before calculating $T_{12}$, determine $\mathbf{R}_{AO_2}$:

\[\begin{align*} \mathbf{R}_{AO_2} &=R_{AO2}(\cos 105^\circ\,\hat{\mathbf{i}} +\sin 105^\circ\,\hat{\mathbf{j}})\\ &=0.075(\cos 105^\circ\,\hat{\mathbf{i}} +\sin 105^\circ\,\hat{\mathbf{j}})\ \mathrm{m}. \end{align*}\]

Isolate link 2 and apply moment equilibrium about $O_2$, taking counter-clockwise torque as positive. The pin reaction at $O_2$ has zero moment about $O_2$:

\[\begin{align*} T_{12}+\left(\mathbf{R}_{AO_2}\times\mathbf{F}_{32}\right) \cdot\hat{\mathbf{k}}&=0,\\ T_{12}&=-61.51\ \mathrm{N\,m}. \end{align*}\]

Therefore, the required actuator-torque magnitude is $61.51\ \mathrm{N\,m}$ clockwise.